Local Hot Spot: Focus On "One Silk" To Help 5G+Post Spinning Smart Workshop

Feeding, melting, spinning, winding and forming, texturing... On September 4, we entered Fujian Xinsen Synthetic Fiber Technology Co., Ltd. located in Chengnan Park, Youxi Economic Development Zone, Sanming City. The machines in the production workshop were roaring and bustling. The highly automated production line was in full operation, and workers were performing their own duties on the production line, Each piece of civilian nylon silk product is automatically packed through the robot packaging production line and sent to the domestic and foreign markets.

Textile industry is one of the traditional advantageous industries of Sanming. In recent years, Sanming City has made great efforts to develop the textile industry, listed the textile industry as an important part of the city's "433" modern industrial system, and accelerated the construction of the textile and clothing industry cluster. At present, a relatively complete industrial chain has been formed for chemical fiber, spinning, weaving, dyeing and finishing, and industrial textiles.

5G+post spinning smart workshop

Many people may not know about Xinsen Synthetic Fiber, but in fact, many people may have a high-end garment made of nylon fiber produced by Xinsen Synthetic Fiber in their wardrobe.

Fujian Xinsen Synthetic Fiber Technology Co., Ltd., which settled in Youxi in March 2013, is a national high-tech key enterprise integrating research, development, production and sales of nylon 6. Xinsen science and technology series projects are planned to invest 5.8 billion yuan, with a planned area of nearly 669 mu. At present, a total investment of 2 billion yuan has been completed. In 2022, the enterprise will produce more than 120000 tons of various nylon filaments. Its high-tech nylon products provide high-quality raw materials for downstream industries such as warp knitting, weft knitting, wrapped yarn, fancy yarn, hosiery weaving, etc., which are favored by domestic and foreign high-end underwear, clothing, and fabric manufacturers and sell well at home and abroad.

With the development and growth of the enterprise, Xinsen Synthetic Fiber has built a "5G+post spinning smart workshop" to achieve "weaving" to "smart manufacturing". Digitalization and intelligence help the enterprise to achieve intelligent production and improve production efficiency and quality.

Data analysis, intelligent early warning, and equipment monitoring. On the smart screen of Xinsen industrial equipment management platform, you can see the output statistics, energy consumption statistics, quality inspection statistics, and machine and equipment operation of each production line of the enterprise at a glance. "Now we can see the real-time production status, production summary, output analysis and other data of the factory through the management platform, which is very clear and intuitive," said Zheng Bingzeng, secretary of the Party branch of Fujian Xinsen Synthetic Fiber Technology Co., Ltd.

"Although our workshop has a high level of automation in the past, the production process is still a single machine data operation, the overall management efficiency is not high, and the process management is missing." Zheng Bingzeng introduced that since the creation of the "5G+post spinning smart workshop", it can achieve the production status of data and intelligent early warning, effectively helping enterprises to grasp the health status of production equipment and parts in real time, Improve enterprise capacity and yield, reduce maintenance costs, optimize inventory management, and realize intelligent transformation and upgrading of industrial equipment.

Take the path of innovation and differentiation

In just 10 years, Xinsen Synthetic Fiber Co., Ltd. has always adhered to the principle of quality for survival, brand creation for development and rapid development. Xinsen Synthetic Fiber has introduced advanced production equipment and testing instruments from Japan, the United States, Switzerland, Germany, Italy and other countries, and has a computer remote automatic control production workshop and two robot packaging production lines.

It has won more than ten national, provincial and municipal honorary titles such as "National High tech Enterprise", "National Small Giant Enterprise with Specialization, Specialization and Innovation", "Small and Medium sized Enterprise with Specialization, Specialization and Innovation in Textile Industry", "Fujian Science and Technology Enterprise", "Leading Enterprise of Small Giant in Science and Technology in Fujian Province", and has 4 invention patents and 26 utility model patents.

Why can enterprises stand out in such a short time? "Since its establishment, the company has insisted on focusing on doing a good job of" one silk ", investing an average of 40 million yuan in research and development every year, and increasing research and development costs year by year." Zheng Bingzeng said.

"Adding functional masterbatch to raw materials to improve the performance of nylon 6 finished products can meet customers' differentiated needs." The high-end yarns developed by the enterprise, such as graphene nylon functional yarn, antibacterial deodorant nylon yarn, mosquito repellent nylon yarn, have gone out of the way of functionality and differentiation.

At the same time, in order to realize the green and low-carbon transformation of the enterprise, Xinsen Synthetic Fiber focuses on renewable nylon. In the regenerated nylon production line of Xinsen Synthetic Fiber, workers were pouring waste silk from each production line into the conveyor belt. After a series of automatic procedures such as crushing, dedusting, melting extrusion, drawbar cooling and pelletizing, two-stage screening, dehydration, drying and automatic cleaning filtration, the regenerated nylon particles were vacuum packed. These particles can be used to process high-quality recycled nylon and realize the recycling of waste silk.

Nanny service

"It only took one and a half years from the project registration to the first phase of production." Speaking of the reason for choosing to come to Youxi, Zheng Bingzeng said that in 2013, the company came to Youxi to invest, focusing on the solid textile industry foundation here. "Youxi has a good business environment, with great concessions on land and electricity. Considering the transportation costs and labor costs, we resolutely chose to invest and start our business here."

It is understood that in order to promote the high-quality development of the textile industry, Youxi County provides precise policy support in project land use, financial subsidies, talent introduction, etc., to strengthen the main line of the fiber weaving printing and dyeing industry chain. At the same time, in order to vigorously develop the private economy and solve the problems of enterprise employment, financing and project implementation, the Bureau of Industry and Information Technology of Youxi County led the relevant departments to promote the activity of "one problem every quarter, I solve the problems for enterprises", and solve the problems of enterprise water supply, employment, financing and expanding online sales through the platform of "government enterprise direct train", offline visits and online collection, Continue to help enterprises rescue.

"We continue to increase assistance in technical upgrading, employment and other aspects, provide enterprises with 'precision', 'nanny style' and 'waiter style' services, and continue to create a good business environment." Wu Yaping, head of the industrial unit of Youxi County Industry and Information Bureau, said.

In order to further expand the production capacity, the intelligent and green differential nylon fiber production project of Youxi Xinsen Phase II Project with an annual output of 120000 tons is stepping up construction, and workers are carrying out indoor decoration. "The project is expected to install the first batch of equipment on September 30." Zheng Bingzeng said, "Now the country is paying more and more attention to the development of private economy, which also gives confidence to our enterprise development. Next, the company will continue to increase product research and development and capital investment, continue to expand the market model, and contribute to the high-quality development of the local economy."

In recent years, Sanming City has been accelerating the promotion of 11 characteristic industrial chains, "extending the chain, supplementing the chain and strengthening the chain", vigorously promoting the development of the textile industry, focusing on increasing varieties, improving quality and creating brands, promoting the digital, high-end and green development of the industry, strengthening the cultivation of the industrial chain, further expanding and strengthening the fiber manufacturing link, and promoting the transformation and upgrading of key links in weaving, dyeing and finishing, Expand the supply of terminal textiles and promote the coordinated and differentiated development of industries. It is understood that at present, there are 153 enterprises above designated size in the city, with the spinning scale reaching more than 3 million spindles, ranking second in the province; The production capacity of vinylon staple fiber reached 59000 tons, accounting for 60% of the domestic market share.